Skip to content

Fire and explosion protection for industry, energy and critical infrastructure

Fires and explosions are among the most significant risks for technical installations and complex production environments. TÜV NORD helps operators to identify hazards at an early stage and to design protective measures that are reliable, standards‑compliant and cost‑effective. The goal is a safe, stable and permit‑ready operation of industrial plants, energy facilities & critical infrastructure.

Contact us
Techniker prüft Brandschutzanlagen in industrieller Produktionsumgebung

Safety solutions for industry, energy sector and critical infrastructure

Technical plants, production facilities and supply infrastructures place stringent demands on preventive and protective fire and explosion safety. Energy carriers, complex process chains, modern technologies and new material systems (e.g. hydrogen, battery storage) further increase this complexity.

TÜV NORD combines structural, technical and organisational aspects into integrated protection concepts. In addition to building regulations, relevant standards such as DIN, EN and VDE, as well as key explosion protection regulations – for example ATEX, TRGS and the DIN EN 60079 and DIN EN 1127 series – are taken into account.

Your benefits

Fire and explosion protection from TÜV NORD offers:

  • Reduction of fire and explosion risks
  • Safe, transparent and auditable documentation
  • Reliable operation through effective protective measures
  • Regulatory and permitting certainty
  • High planning and investment security
  • Integration into existing processes and organisational structures

For background information on operational fire protection – for example on structural, technical and organisational fire safety – the TÜV NORD Academy provides thematic overviews and training courses, such as “Fire protection: prevention and safety”.

Our services at a glance

Fire protection

TÜV NORD develops site‑specific fire protection concepts for new builds, conversions and existing plants.

Focus areas:

  • Structural, technical and organisational fire protection
  • Complete documentation for operation, permitting and audits
  • Design in accordance with relevant DIN, EN, VDE and VdS regulation

Fire and smoke spread are analysed using numerical models.

Typical tasks:

  • Smoke, heat and evacuation simulations
  • Assessment of fire compartments, fire loads and smoke extraction concepts
  • Analysis of structural fire behaviour in special areas

Inspection and assessment of:

  • Fire detection and alarm systems
  • Sprinkler and fire extinguishing systems
  • Special extinguishing systems
  • including functional and performance testing as well as complete documentation

Support with the preparation, execution and evaluation of inspections and exercises – including optimisation of alarm paths, evacuation procedures and emergency response procedures.

Explosion protection

Development of explosion protection concepts in accordance with hazardous substances legislation and ATEX requirements.

Scope of services:

  • Hazard assessments for potentially explosive atmospheres
  • Identification and evaluation of explosive mixtures
  • Zoning in accordance with DIN EN 60079 and DIN EN 1127
  • Measures to minimise and control potential ignition sources
  • Assessment of technical protection systems (e.g. explosion venting, flame arresters, inerting)

Analysis of complete process chains and material flows, taking into account:

  • Chemical, physical and electrostatic ignition risks
  • Interfaces between plant areas
  • Operating procedures and media routing

Testing of components and systems in accordance with harmonised EN and IEC standards.

Typical tasks:

  • Assessment and verification of existing protective measures (e.g. explosion venting, detection, inerting)
  • Functional tests prior to commissioning or after modifications
  • Support with documentation and evidence, e.g. explosion protection documents

Manufacturers of equipment and systems for potentially explosive atmospheres can find additional information under “Explosion protection for manufacturers” (ATEX/IECEx)

Sectors and applications

Safety and risk assessments from TÜV NORD are used wherever complex technical systems must meet high requirements in terms of safety, availability and compliance. Typical sectors and application areas include:

Practical examples from industry, energy and infrastructure

Selected reference scenarios demonstrate how safety and risk assessments are translated into concrete solutions:

  • Fire safety assessment of a power station section
  • Explosion protection analysis for a chemical production line
  • Smoke extraction and evacuation simulation for a logistics centre
  • Support for fire brigade drills and organisational analyses
  • Risk analysis of lithium-ion energy storage systems
  • Fire safety assessment of a semiconductor production area

 

 

What sets our work apart

TÜV NORD combines structural, technical and organisational fire protection with extensive expertise in explosion protection, particularly for the process industry and hazardous areas. All assessments and technical concepts are fully documented and traceable, providing both technical reliability and regulatory confidence for approval-related requirements. Decades of experience gained from high-risk and specialised facilities are reflected in technical assessments, inspections and the preparation of robust technical documentation for complex projects.

Get in touch now

Professional fire and explosion protection makes risks manageable, ensures compliance with regulatory requirements and enhances the resilience of technical plants and infrastructures.

TÜV NORD EnSys GmbH & Co. KG Sicherheitsmanagement