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Plant protection and IT security for networked technical installations

Networked technical systems require a level of protection that aligns physical security technology, plant security, IT security and operational processes. TÜV NORD assesses functions, interfaces and vulnerabilities and develops robust security architectures for industry, energy supply and critical infrastructure.

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Technikerin im Rechenzentrum prüft Serverinfrastruktur für Anlagensicherheit und IT-Security.

Our approach: security technology as an integrated, networked system

Plant protection and IT security at TÜV NORD are understood as an overall system: physical security, surveillance technology and digital structures (IT/OT) are considered in conjunction with organisation and processes.

Key focus areas include:

  • The interaction of perimeter protection, access control, video surveillance and alarm systems
  • Analysis of security-relevant IT and OT interfaces (OT security) and handover points to control systems
  • Assessment of organisational security processes and responsibilities
  • Alignment of all measures with defined protection objectives, standards and critical infrastructure requirements

This results in security concepts that reliably support tamper protection, access security and system integrity — and can be integrated into existing operational and management systems.

Holistic plant protection: our areas of focus

TÜV NORD takes a structured approach to plant protection, focusing on key areas:

  • Access concepts, access control, zoning models and perimeter protection
  • Video, sensor and detection systems, including signalling and alarm management
  • Assessment of security-critical IT and OT components, networks and data paths
  • Organisational security processes and role models
  • Security-related assessment of process control and automation systems

While traditional plant safety primarily addresses operational and permitting requirements, this service area focuses on security structures and interfaces that ensure tamper protection, access security and system integrity in networked environments.

Industrial cybersecurity requirements — for example based on the IEC 62443 series of standards — can be considered as needed and integrated into existing security and compliance frameworks.

Our services at a glance

TÜV NORD supports operators with security concepts, assessments and testing – from the initial risk analysis through to periodic evaluation of existing security systems.

Risk analyses, definition of protection requirements, zoning concepts and security designs for networked installations – including compliance with KRITIS and IT security requirements.

Assessment of detection performance, activation and alarm paths, as well as the underlying control logic and escalation chains.

Inspection of mechanical, electronic and hybrid access control systems – aligned with operating procedures, shift models and contractor access requirements.

Assessment of doors, gates, windows and structural security elements with respect to the defined protection requirements.

Assessment of system architecture, data paths and interfaces to control, OT and IT systems – including requirements from information security and data protection.

Examination of security manuals, organisational procedures and risk assessments for completeness, consistency and operational suitability.

Regular assessment of the functionality and effectiveness of security-relevant systems and architectures – for example as part of internal audits or critical infrastructure compliance assessments.

Examination of the interaction between physical security, OT systems, control systems and operational processes to identify dependencies and make potential attack paths transparent.

Sectors and applications

Our plant security and IT security services are aimed at operators of technical installations with elevated protection requirements, in particular:

Standards, IT security and compliance

Plant security and IT security are based on recognised standards and regulatory requirements. Depending on the application context, this includes in particular:

Requirements from the German IT Security Act 2.0 and the CI Regulation (§ 8a BSIG) – see “KRITIS and the IT Security Act | Certification”

Information security in accordance with ISO/IEC 27001 and related standards – see “Information security: protection and integrity

Industrial cybersecurity requirements based on IEC 62443 for automation and control systems – see “IEC 62443 Security Level

In addition, other relevant DIN, EN, VDE and VdS standards as well as sector‑specific regulations are taken into account in the assessment and design of security measures.
 

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Holistic plant security and IT security help to reduce manipulation risks, meet regulatory requirements and strengthen the integrity of networked systems.

TÜV NORD EnSys GmbH & Co. KG Sicherheitsmanagement